Precision Rotary Die Cutting Services

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Rotary Die Cut Electrodes
Rotary Die Cut Electrodes

Pepin Manufacturing, Inc. utilizes state-of-the-art servo driven rotary presses capable of producing custom disposables to customer specifications. We can achieve tolerances as low as +/- .004” on die-cut parts using our CCD vision technology. Over the past 25 years, we’ve helped solve many challenging projects, allowing us to produce a one-of-a-kind product for our customer.

Precision Rotary Die Cutting Service — The Basics

We can provide small run functional prototyping utilizing either our clicker press or high output C02 laser die cutter with little to no tooling investment. With our rapid prototyping service, tooling lead time is reduced from weeks to days, allowing us to manufacture and ship functional prototypes within 4-5 business days. If you require medium to large production volume, our high output precision rotary presses would be capable of meeting your production demands. Our customers include start-ups, Fortune 100 companies and everything in between.

Our capabilities include:

  • Flexographic printing
  • In-Line Precision Rotary Die cutting
  • Laser Die cutting
  • Kiss cutting Sheeting
  • Complex web handling
  • Vacuum pick-and-place
  • Bull-nose transferring
  • Perforating
  • Multi-layer laminating
  • Scoring
  • Island placement

Our team ensures that our products meet or exceed all applicable industry standards and accreditations from ASTM, ANSI, CSA, CE, RoHS, and the FDA.

Our ISO-13485 certified medical facilities can perform a variety of additional services

  • Slitting, sewing, & laminating
  • LEAN Manufacturing
  • Custom assembly & box build
  • Flexographic printing & screen printing
  • Ultrasonic welding
  • Shrink wrapping
  • Custom box build
  • Design for Manufacture (DFM)
  • Computer Aided Design (CAD)
  • UV Curable adhesive dispensing/bonding
  • Custom jigs for short-run prototyping
  • Soldering & cold forming
  • Packaging, labeling, & kitting services

We can assist with design for manufacturability, allowing us to reduce overall costs to our customers. Our experienced product development team will listen to your project requirements and source specific materials from our extensive supplier network to optimize your product's performance.

We work with a wide array of standard and exotic materials including:

  • Fabrics & nonwovens
  • Highly conductive films
  • Closed-cell and open-cell Foams
  • Very High Bond Tapes (VHB)
  • Pressure sensitive tapes & adhesives
  • Polyimide
  • Polyester
  • Hydrogels
  • Polyurethane Films
  • Polyethylene Films
  • Textiles
  • Vinyl
  • Various medical & industrial grade materials

Contact us or refer to the table below for the full list of materials

To learn more about our precision rotary die cutting solutions and capabilities, please contact us or refer to the table below.

Download PMI Custom Converting

Precision Rotary Die Cutting Highlights

General Capabilities
Precision rotary die cutting
In-line multiple die cut registration
Kiss cutting
Sheeting
Perforating
Multi-Layer Lamination
Island Placement
Die Cutting Method
Rotary
Materials
Adhesive Backed Materials
Cloth
Conductive materials
EMI/ RFI shielding materials
Fabrics
Felt
Films (All types)
Foams (All types) PE, Poron, ect.
Foils
Hydrocolloids/ ostomy materials
Hydrogels
Kapton
Medical grade materials
Neoprene
Non-Wovens
Papers
Polyesters
Polyethylenes
Polyimide
Polyurethanes
Pressure Sensitive Materials
Pressure sensitive tapes and adhesives
PVC
PVDF
Silicone
Textiles
Urethane
VHB material
Vinyl
Additional Services Provided
Wide Web Slitting
Narrow Web Slitting
Multi-Layer Laminating
Flexographic Printing (up to 4 color)
High-Speed Thermal Inkjet Printing
Thermal Transfer Printing
Custom Packaging & Labeling
Sewing
Material Sourcing
Island Placement
Flat Bed Screen Printing
Engineering
CAD
Ultrasonic Welding
Soldering
Rewinding
Coldforming
Coldseal Packaging
Membrane Switch Manufacturing
Perforating
Sheeting
Embossing
Contract Assembly
Steel Rule Die Tooling
Machine Shop
Automated Packaging
Private Labeling
Custom Kitting
Production Volume
Small Run Prototyping
Large Scale Production Volume Run

Additional Information

Industry Focus
Medical
Industrial
Aerospace
Defense
Appliance
Automotive
Electronics
Material Handling
Packaging
Industry Standards
ANSI - American National Standards Institute
ASTM - American Society for Testing and Materials
CE - The CE mark (officially CE marking) is a mandatory conformity mark on many products placed on the single market in the European Economic Area (EEA).
CSA - Canadian Standards Association
FDA - Food And Drug Administration
ISO - International Organization for Standardization
RoHS - Restriction Of Hazardous Substances (Compliant)
TS - Technical Specifications, used with ISO

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